Marble Multi-Wire Cutting Machine Diamond Wire for High-Precision
Slicing
The multi-wire cutting machine for marble is a specialized
equipment that utilizes high-speed reciprocating metal wires
(typically diamond wires) as cutting tools to perform
large-volume, high-precision slicing of hard and brittle
materials like marble. By arranging multiple cutting wires in
parallel to form a dense cutting web, it can simultaneously slice
large marble blocks into hundreds of thin slabs in a single
operation. This significantly improves material yield and cutting
efficiency, making it particularly suitable for processing
large-sized stone materials measuring several meters.
Marble Multi-Wire Cutting Machine Working Principle
During operation, extremely fine diamond cutting wires are
wound around multiple rollers (e.g., first roller, second roller)
under precisely controlled tension to form a large "cutting web."
The marble block is driven by a worktable and fed into this web.
The high-speed movement of the wires (wire speed can exceed 2000
meters/minute) carries abrasives to grind and cut the marble. The
entire process—tension, speed, and feed rate—is precisely
controlled by a CNC system to ensure cutting stability and
uniform slab thickness. Advanced equipment is also equipped with an
intelligent servo tension system and cooling lubrication system
to optimize cutting performance and reduce wire breakage risks.
Marble Multi-Wire Cutting Machine Features
Compared to traditional cutting methods like saw blades or gang
saws, multi-wire cutting equipment offers significant advantages
for processing marble, as summarized in the table below:
Characteristics & Advantages
| Specific Manifestations
|
High Precision & Narrow Kerf
| The cutting kerf width is only 0.01–0.015 mm larger than the wire
diameter, minimizing loss of expensive stone material and
significantly improving material yield rate.
|
High Efficiency & High Yield
| Hundreds of marble slabs can be produced simultaneously in a
single feed, with high cutting speeds (e.g., 2000 m/min), greatly
exceeding the efficiency of traditional single-cut methods.
|
High Stability & Automation
| Employs a CNC system for precise closed-loop control of tension,
speed, and other parameters; intelligent servo systems
effectively reduce wire breakage risk, ensuring a stable and
reliable processing operation.
|
Environmental Friendliness & Energy Saving
| Noise during cutting can be reduced to below 100 decibels, dust
generation can be reduced by up to 80%, and energy consumption
lowered by 30%, significantly improving the working
environment.
|
Excellent Cutting Quality
| Ensures chip-free edges when cutting brittle or soft materials,
with a shallow metamorphic layer and a smooth cutting surface,
reducing the need for subsequent processing.
|
Marble Multi-Wire Cutting Machine Applications
Leveraging the above advantages, multi-wire cutting equipment has
become a core tool in marble processing, primarily used in the
following scenarios:
1. Large Slab Production: Used for efficiently cutting large slabs of natural marble and
artificial stone, meeting the demand for large-volume,
standard-specification slabs in the architectural decoration
market.
2. Thin Slab & Special Sheet Processing: Enables ultra-thin cutting of marble for producing high-end
decorative materials like light-transmitting panels and composite
sheet substrates.
3. High-Value Stone Processing: Its high precision and low loss characteristics make it highly
suitable for precision cutting of high-value stones such as
granite, quartzite, and even luxury stone.
4. Promoting Industry Upgrading: The application and promotion of this technology are helping the
stone industry transition from "extensive processing" to refined,
high-end manufacturing characterized by "equipment + service +
technology."
ZMSH's Services
Services
| Core Commitment / Key Metrics
|
| Key Service Commitment | Rapid Response
|
• 24/7 technical service hotline
• Provide a clear response within 1 hour
• Dispatch engineers to the site within 12-24 hours
|
Comprehensive Warranty
|
• At least one year of free warranty
• Free repair/replacement during warranty
• Paid lifetime maintenance after warranty
|
Regular Maintenance
|
• Recommend and support regular maintenance
• Prevent faults and extend service life
|
| Additional service support | Technical Training
|
• Provide unlimited on-site operational and maintenance training
after equipment acceptance
|
Spare Parts Supply
|
• Maintain a spare parts inventory to ensure timely supply of
common components
|
Marble Multi-Wire Cutting Machine Q&A
1. Q: What is the main advantage of using a multi-wire cutting
machine for marble?
A: The primary advantage is its significantly higher material
yield (over 97%) due to extremely narrow kerfs, which drastically
reduces waste compared to traditional gang saws or circular blades.
2. Q: How does a multi-wire marble cutting machine achieve high
precision?
A: It utilizes multiple diamond-coated wires moving at high
speeds under CNC-controlled tension to make parallel cuts
simultaneously, ensuring uniform slab thickness and a smooth
surface finish.
Tags: #Marble Multi-Wire Cutting Machine, #Customized,
#High-Precision, #Diamond Wire, #High-Precision Slicing
